Oral Solid Dosage Manufacturing & Packaging Facility Expansion

CONFIDENTIAL CLIENT Location: Research Triangle Park, North Carolina Square Footage: 185,000 Construction Cost: $52,000,000

Project Description:

CRB provided conceptual, schematic and detailed design services, as well as construction administrative services, for this 185,000 sq. ft. building expansion of an existing Oral Solid Dosage Manufacturing and Packaging facility.

The expansion provides a 2-story building configuration and includes high-bay GMP warehousing space, GMP manufacturing/packaging space, office space, datacenter, daycare center/playground, pre-cast parking deck, third floor mezzanine, roof level mechanical penthouse and outdoor elevated gathering space.

CRB was the Architect-of-Record for this expansion and responsible for overall project management, facility architecture, process utilities, mechanical, electrical, plumbing/fire protection, and I&C design and partnered with local firms who provided the site civil, structural and parking deck design services.

Project Highlights
  • 2000 pallet state-of-the-art warehouse Automatic Storage and Retrieval System (ASRS)
  • Packaging Suites to accommodate both liquid and solid forms
  • 100kW solar panel system mounted on upper level of parking deck
  • Rainwater reclaim system for on-site irrigation needs
  • 400 space multi-level parking deck
  • Datacenter and training facilities
  • Manufacturing and Facility automation system expansions
  • Process waste neutralization system
  • Hazardous waste storage area
  • Extensive use of 3D-modeling techniques for visualizing building envelope
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